12:26. Removal and installation of the hydrostrengthened steering mechanism

Details of installation of the hydrostrengthened steering mechanism on the Galant models

1 — the Coupling bolt of fastening of the lower hinge of a steering column to an entrance shaft of rack transfer
2 — the Forelock
3 — the Tip of steering draft
4 — the Arm
5 — the Central beam
6 — the Assembly collar

7 — the Bolt
8 — the Steering mechanism

Replace N

* Final tightening of fixture marked with an asterisk is made after lowering of the car on the earth.


Details of installation of the hydrostrengthened steering mechanism on the Mirage models

1 — the Coupling bolt of fastening of the lower hinge of a steering column to an entrance shaft of rack transfer
2 — the Collar
3 — the Forelock
4 — the Tip of steering draft
5 — the Returnable tube
6 — the Pressure head tube
7 — the Assembly collar
8 — the Assembly collar
9 — the Case of rack transfer
10 — the Cover
— Replace N

Some of the cars considered in the present manual of model are equipped with system of additional safety (SRS). Before starting performance of any works near the block of a safety cushion, a steering column or the dashboard, disconnect SRS in order to avoid getting injured at its casual operation (see the Head Onboard electric equipment). It is easy to distinguish an electrical wiring of a chain of SRS on yellow color of isolation.


Before removal of the steering mechanism the operated wheels of the car should be given to rectilinear situation, then to block a steering column, having taken out a key from the ignition lock.


Diamante models

Steering drive of forward wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. Merge liquid of system of hydrostrengthening of a wheel.
3. Disconnect a reception pipe of system of production of the fulfilled gases.
4. On all-wheel drive (AWD) models remove assembly of the transfer case.
5. Turn out a coupling bolt of fastening of the lower hinge of a shaft of a column to an entrance shaft of rack transfer.
6. Take forelocks, give koronchaty nuts and release tips of steering drafts from rotary fists.
7. Remove the left and right beams of a frame.
8. Remove assembly collars of fastening of a bar of the stabilizer of cross stability.
9. On models with the steering drive of back wheels (4WS) disconnect the hydraulic lines going to assembly of the back pump.
10. Turn out bolts of fastening of assembly collars and remove assembly of the steering mechanism. Take assembly from under the car through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Start assembly of the steering mechanism on the regular place, screw fixing bolts and tighten them with the required effort (70 H • l), - track correctness of installation of rubber plugs of assembly collars of rather basic beam. Screw a coupling bolt of connection of shaft.
2. Connect pressure head and returnable lines to a case of the steering mechanism and, - at the corresponding complete set, - to the back steering pump.
3. Establish beams of a frame and tighten bolts of their fastening with the required effort (60 ÷ 70 H • м).
4. Connect tips of steering thirsts for rotary fists.
5. On the AWD models establish assembly of the transfer case.
6. Establish a reception pipe of system of production of the fulfilled gases.
7. Add necessary amount of hydraulic liquid in the helmsman's tank and pump over steering system.
8. Check the angles of installation of forward wheels, in case of need make the corresponding adjustment.


Steering drive of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. The car also establish to Poddomkratta it on props.
3. Merge hydraulic liquid of system of strengthening of a wheel.
4. Remove assembly of the main muffler (see the Head of the Power supply system and release).
5. Turn out bolts of the lower support of shock-absorbers.
6. A cart jack prop up back differential. Remove two small basic arms of a beam.
7. Give big самоконтрящиеся nuts of fastening of a beam from differential.
8. Turn out bolts of collars of fastening of oil lines.
9. Remove tubes of the pressure head line.
10. Holding tips of cross drafts from a provorachivaniye, release their fixing nuts. Remove tips from bars of cross drafts.
11. Turn out fixing bolts and remove assembly of the back steering mechanism.


Installation

 PERFORMANCE ORDER

1. Fix assembly of the steering mechanism on a frame beam. For the purpose of definition of neutral provision of a rod of the piston of the hydraulic cylinder shift it at all length of the course.
2. Fill tips of cross drafts in landing nests on longitudinal levers of a suspension bracket and screw fixing nuts. In case of need make adjustment of length of drafts (the difference in lengths of opposite drafts should not exceed 1 mm), then tighten nuts with the required effort (58 H • м).
3. Replacing sealing rings, restore initial connection of hydraulic lines. Track reliability of fastening of lines in all provided intermediate clamps.
4. Establish big самоконтрящиеся nuts of fastening of a beam of a frame from differential. Tighten nuts with the required effort (110 ÷ 130 H • м).
5. Remove the jack which is propping up differential.
6. Establish two small arms.
7. Establish bolts of the lower support of shock-absorbers.
8. Install the main muffler.
9. Fill in necessary amount of liquid in the tank of a hydraulic path and pump over system.
10. Check the angles of installation of wheels. In case of need make the corresponding adjustment.


Galant models

Models for 1993 the issue.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. Disconnect a reception pipe of system of production of the fulfilled gases.
3. Merge liquid of system of hydrostrengthening of a wheel.
4. Turn out a coupling bolt of fastening of the lower hinge of a shaft of a column to an entrance shaft of rack transfer.
5. At the corresponding complete set remove the transfer case.
6. Take forelocks, give koronchaty nuts and release tips of steering drafts from rotary fists.
7. Find triangular arms (knitsa) near assembly collars of fastening of a bar of the stabilizer of cross resistance to a frame beam. Remove both knitsa and assembly collars.
8. Prop up the central beam.
9. Give a through bolt from a round jet emphasis of a suspension bracket of the power unit.
10. Turn out back bolts of the central beam.
11. On front-wheel (FWD) models disconnect a reception pipe of system of production of the fulfilled gases.
12. Disconnect from a case of the steering mechanism the pressure head line and a returnable hose, - for the purpose of minimization of leaks and in order to avoid hit to the hydraulic highway of dirt at once to a zakuporta the open ends of lines and connecting unions.
13. Slightly you priopustit the central beam.
14. Turn out bolts of fastening of assembly collars and remove assembly of the steering mechanism. Take assembly from under the car through an arch of the left wheel, previously having taken away to the right and having inclined for removal from a beam.


Installation

 PERFORMANCE ORDER

1. Establish assembly of the steering mechanism on the regular place. Screw fixing bolts and tighten them with the required effort (60 ÷ 80 H • м). At installation of rubber pillows of support track correctness of combination of their ledges with identification marking on a beam.
2. Connect hydraulic lines to a case of the steering mechanism.
3. Establish into place the being removed sections of system of production of the fulfilled gases.
4. Prop up the central beam a jack, screw fixing bolts and tighten them with the required effort (100 H • м).
5. Establish a bolt of a jet emphasis, screw on it a new nut and tighten it with the required effort (65 H • м).
6. Establish elements of fastening of the stabilizer of cross stability.
7. Connect steering drafts and tighten fixing nuts of their tips with the required effort (34 H • м).
8. At the corresponding complete set install the transfer case, - check liquid level in its case.
9. Fill in in the tank of the steering pump necessary amount of hydraulic liquid of the required grade (see the Head Nastroyki and routine maintenance).
10. Pump over a path of system of hydrostrengthening of a wheel.
11. Check the angles of installation of forward wheels, in case of need make the corresponding adjustment.


Models since 1994 of the issue.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on the Galant models are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Remove forward wheels.
5. Turn out a coupling bolt of fastening of the lower hinge of a steering column to an entrance shaft of rack transfer.
6. Remove a bar of the stabilizer of cross stability.
7. Take forelocks, release nuts and by means of a special stripper of the MB991113 type release tips of steering drafts from assemblies of rotary fists.
8. On models with electronic control by functioning of system of hydrostrengthening of a wheel (EPS) disconnect an electrical wiring from the electromagnet socket.
9. Remove two triangular knitsa located near the central beam.
10. Prop up the central beam a jack. Take a through bolt from a forward jet emphasis, then turn out bolts of fastening of a beam.
11. Remove the central beam.
12. Prop up the power unit a cart jack and remove a through bolt of a back jet emphasis.
13. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of rack transfer, - at once to a zakuporta the open ends of lines and unions.
14. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Start assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of rack transfer.
2. Screw fixing bolts and tighten them with the required effort (69 H • м).
3. Screw a coupling bolt and tighten it with the required effort (18 H • м).
4. Connect hydraulic lines to a case of the steering mechanism. Tighten the nipple socket of the pressure head line with effort 43 H • m. Track reliability of fixing on the union a collar of a returnable hose.
5. Screw and tighten with the required effort (43 H • l) a through bolt of a back jet emphasis.
6. Prop up a jack the central beam. Screw the central fixing bolts. Tighten forward bolts with effort 78 ÷ 88 H • m, back - 69 ÷ 78 H • m.
7. Screw a through bolt of a forward jet emphasis and tighten it with the required effort (43 H • м).
8. Establish two triangular knitsa and tighten bolts of their fastening with the required effort (69 ÷ 78 H • м).
9. Establish a bar of the stabilizer of cross stability.
10. Connect steering thirsts for rotary fists, - tighten nuts of spherical fingers of tips with the required effort (27 H • м).
11. On the models equipped with the EPS system restore connection of the corresponding electrical wiring.
12. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
13. Add in the tank of the steering pump necessary amount of hydraulic liquid of the required grade (see the Head Nastroyki and routine maintenance) and pump over system of hydrostrengthening.
14. Check the angles of installation of forward wheels, in case of need make the corresponding adjustment.


Mirage models

Models for 1992 the issue.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. The car also establish to Poddomkratta it on props.
3. Remove forward wheels.
4. Turn out a coupling bolt of fastening of the lower hinge of a steering column to an entrance shaft of rack transfer.
5. Take forelocks, release nuts and release tips of steering drafts from assemblies of rotary fists.
6. Remove a bar of the stabilizer of cross stability.
7. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of rack transfer, - at once to a zakuporta the open ends of lines and unions.
8. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Start assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of rack transfer. Track reliability of tightening of fixture.
2. Connect hydraulic lines to a case of the steering mechanism.
3. Establish into place a bar of the stabilizer of cross stability and an arm of a back support of transmission.
4. Connect steering thirsts for rotary fists.
5. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
6. Add in the tank of the steering pump necessary amount of hydraulic liquid of the required grade (see the Head Nastroyki and routine maintenance) and pump over system of hydrostrengthening.
7. Check the angles of installation of forward wheels, in case of need make the corresponding adjustment.


Models since 1993 of the issue.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on the Mirage models are shown on an illustration.
2. Merge working liquid from a path of system of hydrostrengthening of a wheel.
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

4. The car also establish to Poddomkratta it on props.
5. Remove forward wheels.
6. Disconnect an electrical wiring from the oxygen sensor and remove a reception pipe of system of production of the fulfilled gases.
7. Prop up the engine.
8. Turn out bolts of both jet emphasis.
9. Give fixing bolts and remove the central beam.
10. Mark the provision of an entrance shaft of rack transfer of rather lower hinge of a steering column. Turn out a coupling bolt and disconnect the hinge.
11. Take forelocks, release nuts and release tips of steering drafts from assemblies of rotary fists.
12. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of rack transfer, - at once to a zakuporta the open ends of lines and unions.
13. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Start assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of rack transfer, - track correctness of combination of the landing tags put in the course of dismantle.
2. Screw fixing bolts and tighten them with the required effort (70 H • м).
3. Screw a coupling bolt and tighten it with the required effort (18 H • м).
4. Connect hydraulic lines to a case of the steering mechanism, - do not forget to replace sealing rings.
5. Establish the central beam.
6. Establish a reception pipe of system of production of the fulfilled gases.
7. Connect an electrical wiring to the oxygen sensor.
8. Connect steering thirsts for rotary fists, - tighten nuts of spherical fingers of tips with the required effort (25 H • м).
9. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
10. Add in the tank of the steering pump necessary amount of hydraulic liquid of the required grade (see the Head Nastroyki and routine maintenance) and pump over system of hydrostrengthening.
11. Check the angles of installation of forward wheels, in case of need make the corresponding adjustment.