4.1.11. Removal and installation of the water pump

Details of installation of the water pump on the Mirage models equipped with the engine of 1.5 l (4G15)

1 — the Pulley of the water pump
2 — the Basic arm of the steering pump (model with the power steering)
3 — the Basic arm of the generator
4 — the Remote plug of a natyazhitel
5 — Pruzhina of a natyazhitel

6 — Natyazhitel of a gas-distributing belt
7 — the Water pump
8 — Sealing laying
9 — the Sealing ring


Details of installation of the water pump on the Mirage models equipped with the engine of 1.8 l (4G93)

1 — the Back cover of the GRM drive

2 — the Water pump


Details of installation of the water pump on the engine of 2.0 l of DOHC

1 — the Basic arm of the generator
2 — the Water pump

3 — Sealing laying
4 — the Sealing ring


Details of installation of the water pump on models of 3.0 l of DOHC

1 — the Water pump
2 — Sealing laying
3 — the Inlet air duct
4 — the Branch pipe of connection of the top radiator hose
5 — the Branch pipe of production of water
6 — Sealing laying
7 — Contact sockets of a plait of an electrical wiring
8 — the Branch pipe of connection of a hose of system of heating

9 — the Branch pipe of connection of a hose of a water path And
10 — the Branch pipe of connection of a hose of a water path
11 — the Branch pipe of connection of the lower radiator hose
12 — a thermostat Casing
13 — Sealing laying
14 — a water admission Branch pipe
15 — the Sealing ring


Engines of 1.5 l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 1.5 l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. Empty the cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow hit of antifreeze on open parts of the body and the painted surfaces of the car. Immediately wash away incidentally got splashes a plentiful amount of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect the cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car service. In many regions of the world special points on different reception of working off are equipped. Do not merge old cooling liquid in the sewerage and on the earth at all!

4. Remove elements of protection of a case.
5. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
6. Take off belts of the drive of auxiliary units.
7. Prop up the engine a cart jack and remove an arm of a support of a suspension bracket of the power unit.
8. Take off a gas-distributing belt (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
9. Remove a basic arm of the steering pump.
10. Remove a basic arm of the generator.
11. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also a sealing ring of the nipple socket(s) of a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember exact location of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of assembly of the water pump and the block of the engine, then wipe with their rags moistened in acetone.
2. On models of 1.5 l install a new sealing ring in a reception flute on the forward side of a branch pipe of an admission of water.

The ring is established dry, without use of any oils or lubricants! It is only allowed to moisten slightly a ring before landing by water.

3. On models of 1.8 l impose a continuous pillow of sealant 2.5 ÷ thick of 3.0 mm on the interfaced surface of the pump, then press pump assembly to the engine, screw and tighten fixing bolts with the required effort (24 H • м).

Installation of the pump has to be made within no more than 15 minutes after putting sealant! Gas station of the cooling system and start of the engine can be carried out not less than an hour later after installation of the pump!

4. On models of 1.5 l install assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with the required effort (25 H • l), - try not to allow shifts of pump assembly in the course of tightening of fixture.
5. Installation of the remained components is made as it should be, the return to an order of their dismantle.
6. Fill in fresh cooling liquid in system.
7. Connect the battery, start the engine, warm up it up to the normal working temperature and modify the level of cooling liquid in a radiator. Check the cooling system for existence of signs of development of leaks.
8. After cooling of the engine double-check the level of cooling liquid.


Engines of 1.6 l and 2.0 l (SOHC and DOHC)

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 2.0 l of DOHC are presented on an illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. Empty the cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow hit of antifreeze on open parts of the body and the painted surfaces of the car. Immediately wash away incidentally got splashes a plentiful amount of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect the cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car service. In many regions of the world special points on different reception of working off are equipped. Do not merge old cooling liquid in the sewerage and on the earth at all!

4. Take off a gas-distributing belt (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
5. In case of need remove a basic arm of the generator from pump assembly.
6. In case of need remove a back cover of the GRM drive.
7. Turn out fixing bolts and remove assembly of the water pump and its sealing laying. Remove a sealing ring.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of assembly of the water pump and the block of the engine, then wipe with their rags moistened in acetone.
2. Install a new sealing ring in a reception flute on the forward side of a branch pipe of an admission of water.

The ring is established dry, without use of any oils or lubricants! It is only allowed to moisten slightly a ring before landing by water.

3. Install assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with the required effort (12 ÷ 25 H • l), - try not to allow shifts of pump assembly in the course of tightening of fixture. Establish a basic arm of the generator on pump assembly, screw a fixing bolt and tighten it with the required effort (24 H • м).
4. If removed, establish into place a back cover of a gas-distributing belt.
5. Establish a gas-distributing belt (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
6. Installation of the remained components is made as it should be, the return to an order of their dismantle.
7. Fill in fresh cooling liquid in system.
8. Connect the battery, start the engine, warm up it up to the normal working temperature and modify the level of cooling liquid in a radiator. Check the cooling system for existence of signs of development of leaks.
9. After cooling of the engine double-check the level of cooling liquid.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. Empty the cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow hit of antifreeze on open parts of the body and the painted surfaces of the car. Immediately wash away incidentally got splashes a plentiful amount of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect the cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car service. In many regions of the world special points on different reception of working off are equipped. Do not merge old cooling liquid in the sewerage and on the earth at all!

3. Remove elements of protection of a case.
4. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
5. Take off belts of the drive of auxiliary units.
6. Prop up the engine a cart jack and remove an arm of a support of a suspension bracket of the power unit.
7. Take off belts of the drive of auxiliary units. Turn out fixing bolts and remove a pulley of the water pump.

8. Remove a basic arm of a natyazhitel of a belt of the drive of the К/В compressor.
9. Remove forward covers of the GRM drive.
10. Take off gear belts of the GRM drive and a balancing shaft (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).

11. Shoot an intermediate video of a belt of the drive of the K/V compressor and its (roller) a basic arm.

12. Remove a basic arm of the generator.

13. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also a sealing ring of the nipple socket(s) of a branch pipe of an admission of water.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of assembly of the water pump and the block of the engine, then wipe with their rags moistened in acetone.

2. Estimate a condition of blades of a rotor of the water pump, in case of identification of signs of wear or damages replace pump assembly.

3. Install a new sealing ring in a reception flute on the forward side of a branch pipe of an admission of water.

The ring is established dry, without use of any oils or lubricants! It is only allowed to moisten slightly a ring before landing by water.


4. Install assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with the required effort (bolts with marking 4 on a head - with effort 14 H • m, bolts with marking 7 - with effort 24 H • l), - try not to allow shifts of pump assembly in the course of tightening of fixture.

5. Establish an arm of an intermediate roller of a belt of the drive of the K/V compressor and a roller.
6. Establish gear belts of the GRM drive and a balancing shaft (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
7. Establish belts of the drive of auxiliary units.
8. Establish an arm of a support of a suspension bracket of the power unit.
9. Establish elements of protection of a case.
10. Installation of the remained components is made as it should be, the return to an order of their dismantle.
11. Fill in fresh cooling liquid in the engine.
12. Connect the battery, start the engine, warm up it up to the normal working temperature and modify the level of cooling liquid in a radiator. Check the cooling system for existence of signs of development of leaks.
13. After cooling of the engine double-check the level of cooling liquid.


Engines of 3.0 l and 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 3.0 l of DOHC are presented on an accompanying illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. Empty the cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow hit of antifreeze on open parts of the body and the painted surfaces of the car. Immediately wash away incidentally got splashes a plentiful amount of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze stored in leaky closed container and immediately collect the cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car service. In many regions of the world special points on different reception of working off are equipped. Do not merge old cooling liquid in the sewerage and on the earth at all!

4. Remove elements of protection of a case.
5. Prop up the engine a cart jack and remove an arm of a support of a suspension bracket of the power unit.
6. Take off a gas-distributing belt (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
7. Disconnect the hoses of a cooling path brought to pump assembly.
8. Remove a basic arm of the generator.
9. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also sealing rings of the nipple socket of a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember exact location of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of assembly of the water pump and the block of the engine, then wipe with their rags moistened in acetone.
2. Install a new sealing ring in a reception flute on the forward side of a branch pipe of an admission of water.

The ring is established dry, without use of any oils or lubricants! It is only allowed to moisten slightly a ring before landing by water.

3. Install assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with the required effort (24 H • l), - try not to allow shifts of pump assembly in the course of tightening of fixture.
4. Connect hoses of a cooling path to the pump.
5. Establish a gas-distributing belt (see the Section Removal and installation of a cover of the GRM drive and a gas-distributing belt).
6. Establish belts of the drive of auxiliary units.
7. Fill in fresh cooling liquid in system.
8. Connect the battery, start the engine, warm up it up to the normal working temperature and modify the level of cooling liquid in a radiator. Check the cooling system for existence of signs of development of leaks.
9. After cooling of the engine double-check the level of cooling liquid.