4.1.13. Removal and installation of the pallet of a case of the engine

Engines of 1.5 l

Details of installation of the pallet of a case on the Mirage models 1.5 l (engine 4G15)

1 — a transmission dome Cover
2 — the Drain stopper

3 — the Sealing washer
4 - Case pallet


Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 1.5 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props. Having turned out a stopper, merge motive oil.
4. Remove the lower cover of a dome of transmission.
5. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.
2. Apply sealant on the interfaced surface of the pallet, - sealant should be imposed a continuous pillow and from the inside from bolted openings
3. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and tighten them with the required effort (7 H • м).
4. Establish a transmission dome cover.
5. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (40 H • м).
6. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
7. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 1.8 l

Details of installation of the pallet of a case on models of 1.8 l

1 - A reception pipe of system of production of the fulfilled gases
2 — Sealing laying
3 — a transmission dome Cover
4 — the Drain stopper

5 — the Sealing washer
6 — the case Pallet
7 — Maslozabornik
8 - Sealing laying


Removal


 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 1.8 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Having turned out a stopper, merge motive oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Remove the lower cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.
2. Apply sealant on the interfaced surface of the pallet. Sealant should be imposed a continuous pillow and from the inside from bolted openings.
3. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and tighten them with the required effort (7 H • м).
4. Establish a transmission dome cover.
5. Having replaced laying, connect a reception pipe of system of production of the fulfilled gases to a final collector, - tighten fixing nuts of a connecting flange with the required effort (45 H • м). Do not forget to screw a fixing bolt, - the required effort of its tightening makes 25 H • m.
6. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (40 H • м).
7. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
8. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.

Engines of 1.6 l and 2.0 l

Details of installation of the pallet of a case on models of 2.0 l of SOHC

1 — the Drain stopper
2 — the case Pallet
3 — Maslozabornik with the mesh filter

4 - Sealing laying


Details of installation of the pallet of a case on models with forward and full drives of 1.6 l and 2.0 l of DOHC

1 — the Drain stopper
2 — the Left beam
3 — the Transfer case
4 — the Power shaft
5 — the Reception pipe of system of production of the fulfilled gases
6 — Sealing laying

7 - Maslovozvratny tube of a turbocompressor
8 — Sealing laying
9 — the case Pallet
10 — Maslozabornik with the mesh filter
11 — Sealing laying


Front-wheel models (FWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on the FWD models equipped with engines of 1.6 l and 2.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Having turned out a stopper, merge motive oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Prop up the engine a cart jack, then turn out fixing bolts and remove the central beam.
7. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check it for existence of cracks and other mechanical damages. Estimate a condition of a maslozabornik. Replace defective components.
2. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.
3. Apply sealant on the interfaced surface of the pallet. Sealant should be imposed a continuous pillow (with a diameter of section about 4 mm) and from the inside from bolted openings.
4. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and tighten them with the required effort (6 ÷ 8 H • м).
5. Establish a beam. Screw fixing bolts and tighten them with effort 100 H • m.
6. Establish a transmission dome cover.
7. Having replaced laying, connect a reception pipe of system of production of the fulfilled gases to a final collector, - tighten fixing nuts of a connecting flange with the required effort (40 H • м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (45 H • м).
9. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


All-wheel drive models (AWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on the AWD models equipped with engines of 1.6 l and 2.0 l of cm on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Having turned out a stopper, merge motive oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Remove assembly of the transfer case and the right [left] power shaft.
7. Prop up the engine a cart jack, then turn out fixing bolts and remove the central beam.
8. Disconnect a maslovozvratny tube of a turbocompressor from a pallet wall.
9. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check it for existence of cracks and other mechanical damages. Estimate a condition of a maslozabornik. Replace defective components.
2. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.
3. Apply sealant on the interfaced surface of the pallet. Sealant should be imposed a continuous pillow (with a diameter of section about 4 mm) and from the inside from bolted openings.
4. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and tighten them with the required effort (6 ÷ 8 H • м).
5. Having replaced sealing laying, connect a maslovozvratny tube of a turbocompressor to the case pallet. Tighten fixture with the required effort (7 ÷ 10 H • м).
6. Establish the left beam. Screw fixing bolts and tighten them with the required effort (100 H • m - lobbies and 80 H • m - back).
7. Establish assembly of the transfer case and the right [left] power shaft.
8. Having replaced laying, connect a reception pipe of system of production of the fulfilled gases to a final collector, - tighten fixing nuts of a connecting flange with the required effort (40 H • м).
9. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (45 H • м).
10. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
11. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 2.4 l

Details of installation of the pallet of a case on models of 2.4 l

1 — a transmission dome Cover
2 — the Drain stopper
3 — the Sealing washer

4 — the case Pallet
5 - Maslozabornik with the mesh filter

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 2.4 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props. Having turned out a stopper, merge motive oil.
4. Take the probe of measurement of level of motive oil and pick up its directing phone.
5. Disconnect an electrical wiring from the oxygen sensor (O2).
6. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
7. Remove the lower cover of a dome of transmission.
8. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.
2. Apply sealant on the interfaced surface of the pallet. Sealant should be imposed a continuous pillow and from the inside from bolted openings.
3. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and tighten them with the required effort (8 H • м).
4. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (39 H • м).
5. Establish a transmission dome cover. Screw fixing bolts and tighten them with the required effort
(9 H • м).
6. Having replaced laying, connect a reception pipe of system of production of the fulfilled gases to a final collector, - tighten fixing nuts of a connecting flange with the required effort (44 H • м).

Bolts of fastening of the catalytic converter drag on with effort 49 H • m.

7. Connect an electrical wiring to the O2 sensor.
8. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. The car also establish to Poddomkratta it on props. Having turned out a stopper, merge motive oil.
3. Remove the left beam. On the models equipped with 4WS it is necessary to remove as well the right beam.
4. Remove a starter.
5. Disconnect an arm of a jet emphasis from an arm of a back rack of transmission. Remove arms of both support of transmission.
6. Remove the lower cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of sealant tap the pallet on perimeter the hammer with soft brisk, then separate it from the engine block.

Do not try to hook the pallet the lever under the interfaced surface at all! In case of need use special MD998727 device for destruction of a layer of sealant.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.

2. Apply sealant on the interfaced surface of the pallet. Sealant should be imposed a continuous pillow and from the inside from bolted openings.

3. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and, working strictly in a certain order, tighten them with the required effort
(6 H • м).
4. Establish into place the lower cover of a dome of transmission and assembly of a starter.
5. Establish arms of support of transmission and connect an assembly bracket of a jet emphasis.
6. Establish a beam (i) of a stretcher. Screw fixing bolts and tighten them with the required effort (60 ÷ 70 H • м).
7. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (39 H • м).
8. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. The car also establish to Poddomkratta it on props. Having turned out a stopper, merge motive oil.
3. Turn out bolts of fastening of the lower section of the pallet of a case. Having tapped the hammer through wooden whetstone, remove the lower section of the pallet.
4. Remove a starter.
5. Take the probe of measurement of level of motive oil and pick up its directing phone.

6. Otboltite top section of the pallet. For separation of the top section from the block of the engine screw a bolt in specially provided carving opening in casting of an element.

Do not try to separate the pallet by a poddevaniye its lever under the interfaced surface at all!

7. Having removed the top section, turn out from it the service bolt used at dismantle.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of both sections of the pallet and the block of cylinders, having completely removed from them traces of old sealant. In conclusion wipe surfaces with the rags moistened in acetone.

2. Apply sealant on the surface of the top section of the pallet interfaced to the block. Sealant should be imposed a continuous pillow and from the inside from bolted openings.

3. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and, working strictly in a certain order, tighten them with the required effort (6 H • м).
4. Having replaced a sealing ring, establish the directing tube of the probe of measurement of motive oil.
5. Establish assembly of a starter.

6. Apply sealant on carefully cleared interfaced surface of the lower section of the pallet. Sealant should be imposed a continuous pillow and from the inside from bolted openings.

7. Not later than in 15 minutes after putting sealant press the pallet to the block. Screw fixing bolts and, working strictly in a certain order, tighten them with the required effort (10 ÷ 12 H • м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with the required effort (39 H • м).
9. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see the Head Nastroyki and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.