4.1.7. Removal and installation of a final collector

Details of installation of a final collector on models of 1.5 l

1 — the Cover And a final collector
2 — the Oxygen sensor (federal models 1992 and 1993 of of the issue)
3 — the Lifting eye of the power unit
4 — the Final collector
5 — the Cover In final a collector
6 — Sealing laying

7 — the Hose of a water path
8 — a water admission Branch pipe
9 — the Sealing ring
10 — the Water pump
11 — Sealing laying


Details of installation of a final collector on models of 1.8 l

1 — the Oxygen sensor (federal models 1992 and 1993 of of the issue)
2 — the Cover And * a final collector
3 — the Arm In final a collector (front-wheel models of 1992 of the issue (since November inclusive) *
4 — the Arm And a final collector (front-wheel models of 1992 of the issue (since November inclusive) *
5 — the Arm of a final collector (front-wheel models of 1992 of the issue (till October inclusive)

6 — the Final collector *
7 — the Cover In final a collector (federal models 1992 and 1993 of of the issue)
8 — Sealing laying

* The form can change depending on a year of release of model


Details of installation of a final collector on models of 2.0 l of SOHC

1 — the Probe of measurement of level of oil
2 — the Directing tube of the measuring probe
3 — the Sealing ring
4 — the Termozashchitny screen
5 — the Lifting eye of the power unit
6 — the Final collector

7 — Sealing laying
8 — a water admission Branch pipe
9 — the Sealing ring
10 — the Water pump
11 — Sealing laying


Details of installation of a final collector on models of 1.6 l and 2.0 l of DOHC without turbo-supercharging

1 — the Probe of measurement of level of oil
2 — the Directing tube of the measuring probe
3 — the Sealing ring
4 — the Termozashchitny screen A
5 — the Termozashchitny screen B
6 — the Lifting eye of the power unit

7 — the Final collector
8 — Sealing laying
9 — a water admission Branch pipe
10 — the Sealing ring
11 — the Water pump
12 — Sealing laying


Details of installation of a final collector on models of 2.0 l of DOHC with a turbo-supercharging

1 — the Probe of measurement of level of oil
2 — the Directing tube of the measuring probe
3 — the Sealing ring
4 — the Termozashchitny screen A
5 — the Termozashchitny screen B
6 — the Final branch pipe
7 — Sealing laying
8 — the Final air branch pipe
9 — Sealing laying
10 — the Water branch pipe In
11 — Maslovozvratnaya a tube
12 — Sealing laying
13 — Assembly of a turbocompressor
14 — Sealing laying
15 — the Ring
16 — the Oil pipeline
17 — the Water branch pipe

18 — the Turbocompressor
19 — the Lifting eye of the power unit
20 — the Final collector
21 — Sealing laying
22 — the Water branch pipe
23 — the Water hose
24 — the Water hose
25 — a water admission Branch pipe
26 — the Sealing ring
27 — the Water pump
28 — Sealing laying


Details of installation of a final collector on models of 3.0 l of SOHC

1 — the Probe of measurement of level of oil
2 — the Directing tube of the measuring probe
3 — the Sealing ring
4 — the Termozashchitny screen
5 — the Right lifting eye of the power unit
6 — the Right final collector
7 — Sealing laying
8 — the Left thermofilter (the Californian models for 1993 the issue and federal models for 1994 the issue)
9 — the Arm
10 — the Left final collector (the Californian models for 1993 the issue and federal models for 1994 the issue)
11 — the Left final collector (the Californian models since 1994 the issue and federal models since 1995 of the issue)
12 — Sealing laying

13 — the Hose of a water path
14 — the Hose of a water path
15 — Perepuskna a hose of a water path
16 — a water B admission Branch pipe (models with RKPP)
17 — the Sealing ring (models with RKPP)
18 — a water A admission Branch pipe (models with AT)
19 — a water admission Branch pipe (models with AT)
20 — the Sealing ring
21 — the Water pump
22 — Sealing laying


Details of installation of a final collector on models of 3.0 l of DOHC

1 — the Probe of measurement of level of oil
2 — the Directing tube of the measuring probe
3 — the Sealing ring
4 — the Right thermofilter
5 — the Right lifting eye of the power unit
6 — the Right final collector
7 — Sealing laying
8 — the Left thermofilter (Diamante-the Californian models for 1993 the issue, and federal models for 1994 the issue, 3000GT - the Californian models for 1993 the issue)
9 — the Left final collector

10 — the Left final collector (Diamante-the Californian models since 1994 of the issue, and federal models since 1995 of the issue, 3000GT - the Californian models for 1993 the issue)
11 — Sealing laying
12 — the Sealing ring
13 — a water admission Branch pipe
14 — the Sealing ring
15 — the Water pump
16 — Sealing laying


Details of installation of a final collector on models of 3.0 l of DOHC

Forward number of cylinders:

1 — the Termozashchitny screen
2 — the Final collector
3 — Sealing laying

Back row of cylinders:
4 — the Termozashchitny screen
5 — EGR Tube

6 — Laying of a tube of EGR
7 — the Final collector
8 — Sealing laying


Models of 1.5 l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models of 1.5 l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!


3. The car also establish to Poddomkratta it on props.
4. Give fixing nuts and separate a forward reception pipe of system of production of the fulfilled gases from a final collector. Remove sealing laying.
5. Lower the car on the earth.
6. Remove assembly of the fan of the cooling system.
7. If the oxygen sensor is installed on a final collector, remove it.
8. Disconnect the corresponding components of system of recirculation of the fulfilled gases (EGR).
9. Remove the external thermofilter of a final collector and a lifting eye of the power unit. Disconnect an electrical wiring from the oxygen sensor.
10. Turn out fixing bolts and remove the internal thermofilter and assembly of a collector.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of a collector and the block, then wipe with their rags moistened in acetone.
2. Lay new sealing laying on a collector. Establish a collector on the regular place and tighten fixture with the required effort (for engines of 1.5 l: 18 H • m, for engines of 1.8 l: internal nuts - 18 H • m, two external (big) - 30 H • м).

You make tightening evenly, in a diagonal order.


3. Install thermofilters.
4. Connect the EGR components.
5. If removed, install into place the oxygen sensor.
6. Establish assembly of the fan of the cooling system.
7. Connect a reception pipe of system of production of the fulfilled gases to a final collector.
8. Connect a negative wire to the battery and check system of production of the fulfilled gases for existence of signs of leaks.


Engines of 1.6 l and 2.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models of 1.6 l and 2.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!


3. The car also establish to Poddomkratta it on props.
4. Give fixing nuts and separate a forward reception pipe of system of production of the fulfilled gases from a final collector. Remove sealing laying.
5. Lower the car on the earth.
6. On the models equipped with the air conditioning system remove assembly of the fan of system.
7. By means of special MD998703 adaptation, or its analog, disconnect and remove the oxygen sensor.
8. Remove the external thermofilter of a final collector and a lifting eye of the power unit.
9. Turn out fixing bolts and remove the internal thermofilter and assembly of a collector from the engine.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of a collector and the block, then wipe with their rags moistened in acetone.
2. Lay new sealing laying on a collector. Establish a collector on the regular place and tighten fixture with the required effort (for engines of 2.0 l of SOHC: 15 ÷ 20 H • m, for engines of 1.6 l and 2.0 l of DOHC: 25 ÷ 30 H • м).

You make tightening evenly, in a diagonal order.


3. Install the external thermofilter, screw fixing bolts and tighten them with the required effort
(14 H • м).
4. If removed, establish into place assembly of the fan.
5. Connect a reception pipe of system of production of the fulfilled gases to a final collector (do not forget to replace sealing laying). Screw fixing nuts and tighten them with the required effort (40 ÷ 50 H • м).
6. Connect a negative wire to the battery and check system of production of the fulfilled gases for existence of signs of leaks.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

2. The car also establish to Poddomkratta it on props.

3. Give fixing nuts and a bolt of a basic suspension, then separate a reception pipe of system of production of the fulfilled gases from a final collector. Remove sealing laying.

4. Remove the external thermofilter of a final collector and a lifting eye of the power unit.

5. Give fixing nuts and remove assembly of a final collector from the engine.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of a collector and the block, then wipe with their rags moistened in acetone.
2. Lay new sealing laying on a collector. Establish a collector on the regular place and tighten fixing nuts with the required effort (25 ÷ 29 H • м).

You make tightening of fixture evenly, in a diagonal order.

3. Install thermofilters, screw fixing bolts and tighten them with the required effort (14 H • м).
4. Connect a reception pipe of system of production of the fulfilled gases to a final collector (do not forget to replace sealing laying). Screw fixing nuts and tighten them with the required effort
(44 H • м).
5. Connect a negative wire to the battery and check system of production of the fulfilled gases for existence of signs of leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models of 3.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Give fixing nuts and separate a forward reception pipe of system of production of the fulfilled gases from a final collector.
5. Lower the car on the earth.
6. For removal of a forward collector previously dismantle assembly of the fan of the air conditioning system.
7. For removal of a forward collector on DOHC engines previously dismantle assembly of the generator with a basic arm.
8. On DOHC engines remove the K/V compressor from the basic arm and, without disconnecting refrigerator lines, take him aside.
9. For removal of a forward collector take the probe of measurement of dulny oil and dismantle its directing tube.
10. For removal of a forward collector on DOHC engines remove the thermofilter.
11. For removal of a back collector disconnect EGR tube.
12. For removal of a back collector on SOHC engines previously dismantle a rack of the delivery camera of an inlet air path and turn off an arm of a jet emphasis aside.
13. Disconnect an electrical wiring and remove the oxygen sensor.
14. Turn out fixing bolts and remove assembly of a final collector.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of a collector and the block, then wipe with their rags moistened in acetone.
2. Lay new sealing laying on a collector. Establish a collector on the regular place and tighten fixing nuts with the required effort (for SOHC engines: 30 H • m, for DOHC engines: 19 H • м).

You make tightening of fixture evenly, in a diagonal order.

3. Install thermofilters.
4. At the corresponding complete set connect EGR tube, establish a rack of the delivery camera and an arm of a jet emphasis.
5. Install into place the oxygen sensor.
6. Establish the assembly of the fan, the K/V compressor directing a tube of the measuring probe and assembly of the generator.
7. Connect a reception pipe of system of production of the fulfilled gases to a final collector (do not forget to replace sealing laying).
8. Establish into place a driving belt (i) and adjust effort of its tension.
9. Connect a negative wire to the battery and check system of production of the fulfilled gases for existence of signs of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of a final collector on models of 3.5 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that you have the correct combination for input of the audio system in action!

3. The car also establish to Poddomkratta it on props.
4. Give fixing nuts and separate a forward reception pipe of system of production of the fulfilled gases from a final collector.
5. For removal of a back collector disconnect EGR tube.
6. Turn out fixing bolts and remove assembly of a final collector.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out the interfaced surfaces of a collector and the block, then wipe with their rags moistened in acetone.
2. Lay new sealing laying on a collector. Establish a collector on the regular place and tighten fixing nuts with the required effort (30 H • м).

You make tightening of fixture evenly, in a diagonal order.

3. Install the thermofilter(s).
4. At installation of a back collector connect EGR tube.
5. At installation of a forward collector install into place assembly of the fan cooling systems with a radiator.
6. At installation of a forward collector install into place the generator.
7. Establish a driving belt (i) and adjust effort of its tension.
8. The car also establish to Poddomkratta it on props.
9. Connect to a final collector a reception pipe of system of release fulfilled gases/assembly of the catalytic converter (do not forget to replace sealing laying).
10. Lower the car on the earth.
11. Connect a negative wire to the battery and check system of production of the fulfilled gases for existence of signs of leaks.